Servo Motor Calibrator

From breadboard to custom PCB, a tuning tool built for intro electronics students.

PCB Design Teaching Tool
Assembled Servo Motor Calibrator PCB

Students needed a way to tune their servos without guessing.

As a TA for intro to electronics at Wesleyan, I kept seeing students struggle to get their servo motors to a stable position. There was no good tool for it. I designed the Servo Motor Calibrator from scratch, starting on a breadboard, iterating to a protoboard, and eventually designing a custom PCB. It lets students plug in their servo, turn a dial, and stabilize the motor in seconds so they can get back to building their actual project. And if they need to recalibrate, it's just as quick the second time.

01

Plug In

Student connects their servo motor directly to the board via a standard three-pin connector.

02

Tune

A dial lets the student adjust until the servo stabilizes at the desired position.

03

Build

With the servo dialed in and stable, students can use it directly in their own projects without further adjustment.

Breadboard. Protoboard. PCB.

Most projects start messy. This one went through three distinct stages before it became a tool worth putting in a student's hands.

Servo Motor Calibrator breadboard prototype

Stage 1, Breadboard prototype

Servo Motor Calibrator protoboard

Stage 2, Protoboard

Servo Motor Calibrator custom PCB

Stage 3, Custom PCB

KiCad 3D render of the Servo Motor Calibrator

3D render, KiCad

KiCad PCB layout of the Servo Motor Calibrator

PCB layout, KiCad

Full KiCad schematic for the Servo Motor Calibrator

Full schematic, KiCad

PCB

Custom designed in KiCad, compact form factor sized for bench use in a classroom setting.

Signal Control

PWM signal generation for standard hobby servo control.

Connector

Standard three-pin servo header compatible with all common hobby servos.

Power

DC barrel jack powered.

Iterations

Three hardware revisions from breadboard through to final PCB.

Context

Designed and built while TAing the same course the tool was used in.

Design

  • KiCad
  • Schematic Capture
  • PCB Layout

Hardware

  • PWM Generation
  • Servo Headers
  • DC Barrel Jack
  • SMD Components
  • THT Components

This went from a breadboard to a custom PCB I designed and put in students' hands. If you're looking for someone who can take hardware from concept to production, I'd love to talk.

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